At Alumapalooza we have held Rivet Masters contests for several years, where attendees get a quick lesson on how to put in a rivet properly and then compete for the fastest times. AIRSTREAM RIVET SIZES INSTALLThose two people had to practice relentlessly and demonstrate their skill on practice sheets before they had the ability to repeatedly install rivets with speed and precision. In this age of robotic vehicle assembly you might be surprised to learn that each one of those rivets was placed on your Airstream by hand by a pair of skilled workers at the factory in Jackson Center, Ohio. Take those 5,000 rivets away and you’ve got a floppy pile of soft metal. Occasionally, a punch may be required to push the rivet out.Your Airstream is made of aluminum, but rivets are what make it strong. Usually, the rivet can then be easily removed. Repeat until the rivet head is detached.Find a cold chisel or a similarly blunt-edged tool (a slot-head screwdriver works just fine), place the sharp end of the tool against the rivet head’s edge then hit the other end of the tool with a hammer.(This is probably not the method of choice if you value the appearance of the object that’s riveted this procedure can mar the surface.) Remember, it’s always a good idea to wear safety glasses when drilling into metal.Ī third method is crude, but it works. If it doesn’t, try the next larger-size drill bit. Insert the bit into the drill, center the bit in the hole, and drill at a slow speed through the center of the rivet’s sleeve.Next, find a twist drill bit that’s just the next size larger than the rivet’s mandrel.First, if the rivet doesn’t have a discernible center, you’ll have to create a divot, a place for the drill to start, using a hammer and a center punch or narrow nail set.If you’re only removing a few rivets, a more accessible method is to use a plain drill bit. Insert the tool into a drill, position the guide onto the rivet head, and drill the head off and the rivet out.
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